DK 6000 incorporates a 7,5 kW powerful blade motor, 54 or 67 mm blade, facilitated control panel, and heavy-duty design. These features create a very rigid, dynamically stable and productive machine. The linear guide ways ensure smooth saw frame movement and consistently stable cutting force required throughout the cutting cycle; thereby, increasing the cutting efficiency and extending blade life.
Temelsan offers the latest in Touch Screen Control Technology, SIEMENS (or similar brands). Coupled with a Siemens PLC (or similar brands) controller the 19” Colored Touch Screen allows for fast easy programming of any job. Utilizing the HMI the operator easily programs the cut length and quantity desired. All machine functions are controlled from the operator’s station. The control panel is ergonomically designed to move true the machine lenght for convenient use by the operator. In addition, with the proximity sensor on the machine, head moves with rapid speed up to the point where the part placed on the table for cut. Speed is switches to the cutting speed automaticly before start cutting the part.
Sturcture and Design DK 6000 employs High Precision Linear Guide Way design. The saw frame rides on three (3) linear guide ways with 9 linear bearings. This design allows the saw frame a rigid base thereby ensuring the smoothest feeding, highest precision and lowest friction guide system available today. DK series saws are designed for high speed, precision and a long service life for operators to use more longer without servicing.
DK 6000 employs Servo controlled Guide holder rack to follow the cutting part heigth during the cutting operation. In case material has an different heigth ( as a engine block or truck gearbox ) the rack is moves automaticly on necessary heigth to have more quality surface on cutting.
DK 6000 as a standard has included second table constructed with UNP100 frame and steel lims covers. Specific second table is optional equipment please see below to have more knowledge about high-tech second table.
Blade Drive and Downfeed
The rugged gearbox is specially designed to accept high lateral pressure, thereby eliminating thermal distortion. This design provides long and trouble free gearbox life. Heavy duty inverter blade drive system provides infinitely variable blade speed control from the operator’s control station. The blade speed indicator is conveniently located on the control panel.
Sawblade guides & Blade Change system
Bearing guides or the so called hydraulic guides system eliminates blade stress by pre-aligning the blade before it enters the carbide guides. Two additional inserts located on a central axis support the blade from the top (the non-toothed part of the blade), giving it extra penetrating force for faster cuts.
Hydraulic guide system can effectively reduce blade vibration produced under high-speed cutting. Especially for cutting small materials on bandsaws of large width capacity, the vibration damper can reduce blade vibration, increase cutting rate, and enable smooth cut-off surfaces.
Integral coolant system. Coolant is supplied at four critical points: exit & entry of blade through blade guides, middle of cut via adjustable flex hose, and blade cleaning brush. Heavy-duty cast guide arms effectively absorb vibration and enhance cutting result. Movable guide arm is automatically positioned to as close to workpiece as possible, maximizing cutting stability.
Automatic hydraulic blade tension device provides correct blade tension when the machine is turned on and will slightly release the tension when the machine is not running. This extends blade life. The on-off hydraulic blade tension switch is accessible from the HMI of the machine, making blade change quicker and easier.
24 V DC power driven blade brush effectively cleans chips from blade to extend blade life. Further the brush is easy to replace and can be purchased separately (see options). Motorized Blade Change System – provides easy, fast and safe blade changing with motor rotation. No need to move the table up-down.
Control & Automation:
The operator’s control station ergonomically located on the right side of the saw and moving true the right side length. All operator controls are positioned on the top of the control box and clearly labeled for ease of operation. The electrical components are located inside the electric box with the main lockout disconnect on the front of the electric box for safety and easy maintenance.
SEIEMENS (or similar brand) Touch Screen Control- Temelsan offers the latest touchscreen technology from Siemens connected to a Siemens PLC controller. The big Full Color 19” HMI Touch Screen makes simple and quick programming of each order very easy.
Temelsan current control system achieves optimal cutting performance. The operator can easily set the correct feed speed and current control system is cutting any of material with necessary feed speed and blade speed.
Automatic work height sensor positions the saw frame to a safe clearance above the work piece, so that the next piece can be positioned without damaging the blade. After feeding, the saw head will descend quickly to within approximately 10mm of work piece, where it proceeds at the predetermined cutting rates.
Metal Production : 1040, 2080, carburized steel, tempered steel, Aluminium
Gear System: Yılmaz Reduktor
Bearing System : SKF
Electronic System: Schneider
Hydraulic System: Winman